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​At Triac Composites, we transform complex 3D models into  precision-engineered, finished composite parts. From concept to delivery, we manage the complete process in-house, ensuring the highest standards of quality and performance.

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We have extensive experience in:

1. Tooling: Design and manufacture of plugs and molds

2. Lamination: High-performance composite layup

3. Gel-coating

4. Painting

5. Assembly

6. Packing and logistics

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Specialist Processes & Advanced Materials

 

Autoclave Curing with Prepreg Carbon

 

Our autoclave (see photo above) enables precise control of pressure and

temperature profiles for prepreg carbon parts. Key Specifications:

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• Dimensions: 1.8 m diameter × 8.5 m length

• Max Working Pressure: 0.6 MPa (design 0.8 MPa)

• Max Temperature: 160 °C (design 180 °C)

 

We have used this capability to produce high-modulus carbon beams*, masts, foils etc for all the entire Rapido Trimarans fleet and even the parts for an Unmanned Aerial Vehicle (UAV) with a wingspan of 17m.

 

* On a Rapido 60, the structural rating of the beams (see side photo) exceed 100 tonnes.

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Kuka 7-Axis Milling Robot
 

Triac Composites utilises a KUKA 7-axis robot for all

precision tooling. Every plug is milled with exacting

accuracy to perfectlyreplicate the geometry of the

intended part. Once the plug is complete, we move

to mold fabrication, ensuring that every part produced

meets the required specifications with

uncompromising precision.

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In addition to the tooling, the robot is also used for

shaping high-end parts such as:

• C-foils

• T-foils (rudders)

• Masts

• Complex structural components

The robot​ operates along a 23 m linear track with a working envelope of 4.5 m, delivering unmatched precision and repeat ability.​

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Vacuum Infusion
 

Used for large foam-sandwich core structures such as boat hulls, infusion

ensures:

• Full consolidation of layers

• No air voids or weak interlaminar bonds

• Ample time for precise placement of reinforcements before vacuuming

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Clean Room Facilities

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Our temperature-controlled, self-contained clean room is dedicated to high-end

prepreg work prior to autoclave curing. This ensures the highest quality standards

for critical composite components.​

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Dust-Free Spray Booth

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Triac Composites features a dedicated spray booth for finishing high-end composite elements, including:

• Yachting interiors and furniture

• Complete assemblies for Rapido Trimarans

• Superior finishes with consistent quality

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